Asset and maintenance data for heavy industry

Raw site data in.ERP-ready data out.

Send us your P&IDs, equipment lists and OEM manuals. You get back a verified equipment register, Plant Maintenance plans, BOMs and spares, ready to load into your ERP. Every value traces back to the page it came from.

Equipment recordVerified
Tag
K-101
Equipment
Reciprocating compressor
Task
Inspect crosshead guide clearance
Trigger
Every 4,000 operating hours
Sources
P&ID sheet 3 · O&M manual p.142
Illustrative example
TraceabilityEvery value points to the page it came from
StandardsISO 14224 · SAE JA1011/JA1012 · ISA-5.1
OutputBuilt for your ERP, in its own load templates
Your ERPNothing goes in until you approve it
The problem

The data exists. It’s buried in documents.

What’s installed on your site, and how to look after it, is already written down in drawings, equipment lists and stacks of vendor manuals. Getting it into the ERP usually means someone keying it in one record at a time, and mistakes creep in.

Planners lose time hunting for part numbers instead of planning work.

Where it’s trapped6 sources
P&IDs and engineering drawings
Equipment and instrument tags spread across every sheet
Equipment, valve and line lists
Kept separately from the drawings, so the two drift apart
OEM operation & maintenance manuals
A thick binder for every make and model
Parts catalogs, datasheets and bulletins
Part numbers, specs and later revisions
Maintenance schedules
Plant Maintenance by calendar, run hours or condition
Your ERP material master
Missing details, mixed descriptions and duplicate parts
The engagement

From your drawings to ERP-ready data.

Send what you have. You get back a checked list of the equipment on your site and the maintenance data to run it, ready to load.

  1. 01 · You send

    Your documents, as they are

    Drawings, equipment lists, OEM manuals, parts lists and an export of your current ERP data. No need to tidy the folders first.

  2. 02 · Register

    A verified equipment register

    Every tagged item on your P&IDs, checked against your equipment lists and confirmed in the field if you add a walkdown. You review it before sign-off. Where the documents disagree, you see it flagged, not guessed.

  3. 03 · Maintain

    Maintenance for every asset

    What the manufacturer says each asset needs: Plant Maintenance tasks, intervals, parts and BOMs (bills of materials), each traced to the page it came from.

  4. 04 · Load

    ERP-ready, on your terms

    Plant locations, equipment records, task lists, maintenance plans, BOMs and materials. Your team loads it, or we enter it once you approve.

Services

Five ways to put your asset data to work.

Start with a Health Check of the maintenance data already in your ERP, or go straight to Asset Uplift for one plant or several. Add a site walkdown to check nameplates in the field, and have us enter the approved data for you.

Asset Uplift

Your site’s complete maintenance setup, from the drawings up.

Send us your P&IDs, IOM (installation, operation and maintenance) manuals, vendor data and existing records. You get a verified equipment register, plus task lists, Plant Maintenance plans, BOMs and recommended spares for every asset. It comes in your own load templates, every value points to the page it came from, and you sign off before anything is loaded.

Just need the equipment list? Asset Uplift can stop at a Verified Equipment Register: every tagged asset with its description, make, model, serial number and location.

Full details and datasheet
Equipment register · illustrative
TagEquipmentSourcesStatus
K-101Recip. compressorP&ID · Equip. listVerified
P-204ACentrifugal pumpP&ID · NameplateVerified
XV-310Shutdown valveP&ID · Valve listFlagged
E-120Heat exchangerP&ID · Equip. listVerified
FT-115Flow transmitterP&IDVerified
XV-310: valve list and P&ID disagree on valve type. Sent for review.
Digital Assisted Site Walkdown Add-on

Nameplates checked in the field.

Add a walkdown to Asset Uplift and our field team photographs each nameplate on the walkdown. Make, model, serial number and ratings are confirmed on each asset’s record and go into your load sheet with the photo as proof. We plan the walkdown in batches with your site and track it until every batch is done.

Full details and datasheet
Nameplate check · P-204A · illustrative
MakeFrom nameplate · confirmed
ModelFrom nameplate · confirmed
Serial numberFrom nameplate · confirmed
RatingsFrom nameplate · confirmed
EvidenceNameplate photo on the record
Material Cleanse & Enrich

A material master you can finally trust.

Every part in your material master named to your own rules (noun and modifier, like BEARING, BALL), with standard short and long descriptions and missing details filled in as printed in the source. Duplicates are flagged for merging, and you decide. New parts get a reference number, never a made-up ERP number, ready for your material load template.

Full details and datasheet
Material records · illustrative
Before · 3 records
BRG BALL 6205 2RS
BEARING,6205-2RS SEALED
BRG,BALL,6205-2RS,25X52X15
After · 1 record
BEARING, BALL
Bore 25 mm · OD 52 mm
Width 15 mm · Seal 2RS
Maintenance Health Check

Know exactly where your ERP maintenance data falls short.

A scorecard of the maintenance data already in your ERP, by plant and by how critical the equipment is. You get the gaps in priority order and a workbook with the detail. It scores, it doesn’t fix: when you’re ready to close the gaps, that’s Asset Uplift.

Full details and datasheet
Plant scorecard · criticality A · illustrative
Maintenance plan coverage
78%
Task list completeness
61%
BOM coverage
42%
Spare parts on the material master
58%
Spare parts inventory policy
66%
ABC classification
53%
ERP Data Entry On request

Approved data, entered for you.

Nobody on your team re-keys a thing. We enter your approved records through your ERP’s own screens, or bulk-load them through its APIs. A dry-run report comes first, so you see exactly what goes in before it goes in. Nothing is entered until you approve it in writing, and afterwards you get a result for every record.

Full details and datasheet
Result log · illustrative
K-101Equipment recordApproved batch 1Created
K-101Maintenance planApproved batch 1Created
P-204AEquipment recordApproved batch 1Updated
M-0042MaterialApproved batch 1Refused
M-0042: matches an existing material. Not entered; reason logged for your review.
What you get

Ready-to-load data, built for your ERP.

Built to your ERP’s own load templates, with standard formats (CSV, JSON, Parquet, spreadsheets) for other ERPs. Load it yourself, or choose ERP Data Entry and we’ll enter it once you approve.

Delivery package
LocationsWhere each asset sits
Equipment recordsFrom your verified register
Task lists & plansIntervals, triggers, steps
BOMs & sparesLinked to equipment
Material masterCleaned up, named to your rules
Health CheckScorecard and gap workbook
Delivered asYour ERP load templatesSpreadsheetsCSVJSONParquet
Industries

Built for operations that run on heavy equipment.

Oil & gas

Upstream, midstream and downstream operations

Mining & mineral processing

Mine site and processing plant equipment

Power generation

Gas turbines, reciprocating engines and generators

Chemical & petrochemical

Rotating and static process equipment

Water & wastewater

Pumps, valves and instrumentation across treatment sites

Your operation

Any site with equipment to keep running, whatever the make or type

Request a briefing
Equipment Every type, across heavy industry
O&M MANUAL · SECTION 7PAGE 142
7.4 Crosshead guide inspection

Inspect crosshead guide clearance every 4,000 operating hours.1

1K-101 · interval · illustrative
Every 4,000 operating hours
O&M manual › page 142 › section 7.4
Assurance

Built to be checked.

Your Plant Maintenance and work orders run on this data, and some of that work is safety-critical. Your engineers can check anything we deliver against the page it came from.

  • Traceable to the source

    Every value points to the document and page it came from.

  • Nothing invented

    Tags, part numbers and intervals come from your documents. When something can’t be found, it’s flagged, not filled in.

  • Reviewed before delivery

    Anything that needs a second look is checked against the source by a reviewer before it reaches you.

  • Your systems stay yours

    You get the data, not another system to look after. Choose ERP Data Entry and we enter the records you’ve approved after a dry run.

  • Standards-aligned
    ISO 14224SAE JA1011 / JA1012ISA-5.1
Request a briefing

Let’s look at your asset data.

Tell us about your site and the equipment you run. We’ll show you what Datasolvent can do for your plants.

Prefer email? info@datasolvent.ai

A strong fit if you
  • Plan Plant Maintenance and work orders in an ERP
  • Need a clean equipment list and Plant Maintenance plans for a new unit, or a cleanup of what you have
  • Run equipment of any make or type, at one site or many

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